Coarse | 60 Mesh |
Medium | 80 Mesh |
Fine | 120 Mesh |
More fine grades | 150 mesh, 180 mesh, 200 mesh, 220 mesh |
A waterjet cutting machine also cuts hard materials, such as metal, stone, glass, or ceramics. For this, the water jet must be mixed with a cutting medium (abrasive) – for example, garnet sand. This procedure uses the abrasive jet as the separating device. The water jet serves to speed up the abrasive particles. Waterjet cutting with abrasive is comparable to microchipping.
Advantages of waterjet cutting
• Efficient production technology as well, and especially with single part manufacturing
• Almost no heat input in the component through the cutting jet
• No structural changes in the material, such as increased hardness and micro fissures
• High machining accuracy and surface quality at the cutting edge
• No pollutants created during the cutting process
Basic information
Garnet sand is almandite garnet, one of the hardest minerals. We closely cooperate with the leading waterjet equipment manufacturers to develop the higher performance and more cost-effective products for the WJ customers. We remain the garnet leading supplier in China who keep product research, development, performance and cost-effectiveness.
HGARNET Advantages in Waterjet Cutting
Average
Chemical Composition (Typical)
Al2O3 |
18.06% |
Fe2 O3 |
29.5% |
Si O2 |
37.77% |
Mg O |
4.75% |
CaO |
9% |
Ti O2 |
1.0% |
P2 O5 |
0.05% |
Mn O |
0.5% |
Zr O2 |
Traces |
CHLORIDE CONTENT |
Less than 25ppm |
SOLUBLE SALTS |
Less than 100 ppm |
PH OF AQUEOUS MEDIUM |
6.93 |
GYPSUM CONTENT |
Nil |
MOISTURE CONTENT |
Less than 0.5% |
CARBONATE CONTENT |
Traces |
LOSS ON IGNITION |
Nil |
METAL CONTENT |
Traces |
OTHER
CHARACTERISTICS
Crystal System |
Cubic |
Habit |
Trapezohedron |
Fracture |
Sub-Conchoidal |
Durability |
Very good |
Free Flow |
90% Minimum |
Susceptibility to Acid |
None |
Moisture Absorption |
Non Hygroscopic, Inert. |
Magnetism |
Very Slightly Magnetic |
Conductivity |
Less than 25 Microsiemens per
Meter |
Radio Activity |
Not Detectable above background |
Pathological Effects |
None |
Free Silica Content |
None |
Mineralogical
Composition
Garnet (Almandite) |
97-98% |
Ilmenite |
1-2% |
Quartz |
<0.5% |
Others |
0.5% |
PHYSICAL
CHARACTERISTICS
Specific Weight |
4.1 g/cm3 |
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Average Bulk |
2.4 g/cm3 |
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Hardness |
7 (Mohs Scale) |
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Mesh |
Size MM |
16/30
MESH |
20/40
MESH |
20/60
MESH |
30/60
MESH |
40/60
MESH |
80 MESH |
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14 |
1.40 |
|
|
|
|
|
|
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16 |
1.18 |
0-5 |
|
0-1 |
|
|
|
||
18 |
1.00 |
10-20 |
|
|
|
|
|
||
20 |
0.85 |
20-35 |
0-5 |
0-5 |
0-1 |
|
|
||
30 |
0.60 |
20-35 |
30-60 |
10-25 |
0-10 |
0-5 |
|
||
40 |
0.43 |
0-12 |
35-60 |
25-50 |
10-45 |
40-65 |
0-5 |
||
50 |
0.30 |
|
0-18 |
25-45 |
40-70 |
30-50 |
0-50 |
||
60 |
0.25 |
|
0-5 |
0-15 |
5-20 |
10-20 |
15-50 |
||
70 |
0.21 |
|
|
|
0-10 |
0-7 |
10-55 |
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80 |
0.18 |
|
|
0-5 |
0-5 |
|
5-40 |
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90 |
0.16 |
|
|
|
|
|
0-15 |
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Sharper Edges - Due to our garnet sand is crushed from almandine rock, it acts more like a sharp cutting tools and can cut faster and more efficiently than alluvial garnet.
Faster Cutting - Crushed and selected from hard rock so that GARNET waterjet grade garnet produces harder and sharper edges than other waterjet abrasives. These characteristics enable our garnet more like a hard and sharp cutting tool to finish a faster cutting.
Better Edge quality - According to the cutting material and edge quality requirement, there are various special and proper waterjet grades recommended that enable a better edge quality.
Less Dusty - Garnet has high garnet purity and very low dust. That makes the whole cutting course more smoothly.
Choosing the Proper Mesh or Grade
GARNET offers various grades to match any focusing tube and orifice for any given cutting applications. Choosing the proper mesh, or grade, for the operation is very imperative. Different mesh sizes of garnet are designed to pass through different sized nozzles and choosing the wrong grade could be stop a waterjet operation completely. If the garnet grade is too large or coarse, the granules can jam inside a tube and cause a blockage. Too fine an abrasive have a tendency to “clump” together inside the cutting head and again, have the potential to clog. Or it may inhibit the flow of garnet in the feed tube and not consistently enter the venture of water flow between the jewel and nozzle. If you are not sure which mesh or grade is proper, feel free to contact us and we would like to give you our professional suggestions.#garnet, #blasting, #garnetbatam, #blastingbatam
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